EQUIPMENT SAFETY PROTECTION PART

Bottle shortage alarm: When a bottle shortage occurs, the equipment stops feeding bottles and triggers an alarm; Automatically resume production when there are bottles available, facilitating online production;

Air pressure detection: When the air pressure does not meet the production requirements of the equipment, the equipment will be shut down for protection to prevent the production of defective products;

Missing label alarm: Set an alarm prompt when the label is used up to remind the operator to prepare for label replacement.

MECHANICAL PART  

Conveyor Belt: Industrial Nylon Chain Plate Conveyor Belt;

Main motor: 2500W AC motor with TRANSTECNO gearbox);

Bottle mechanism: screw type bottle separating mechanism,; Star wheel positioning feeding mechanism ensures the accuracy and stability of feeding;

Positioning mechanism: mechanical pre positioning; Using cam mechanism trajectory to flatten bottle positioning and labeling;

Labeling mechanism: The rotating turntable drives the bottles to be labeled during the rotation process;

Label delivery mechanism: Yudong high-speed servo label film delivery system (driven by high-speed servo motor);

Pressure marking agency: professional brush/scraper components;

Bottle guide mechanism: profile guide rail with dual coordinate adjustment;

ELECTRICAL PART

Bottle holder motor: China Kewei brand, small inertia, high precision, high stability, EtherCAT bus communication;

Machine: acquisition: frequency, habit, accuracy, accuracy, accuracy, reliability;

Touch screen: Schneider touch screen from France, a world-renowned brand, can operate stably in harsh environments and has good explosion-proof performance;

Other sensors: German Sick photoelectric sensor, proximity sensor;

Encoder: Japanese internal encryption encoder;

Pressure sensor: Panasonic pressure sensor from Japan.

PRODUCT PERFORMANCE CHARACTERISTICS

1. This model is suitable for positioning labeling of round and square bottles;

2. Chinese and English touch operating system, truly realizing human-machine dialogue, easy to operate and learn;

3. Adopting high-performance motion controllers and closed-loop control of servo motors from China Science and Technology Corporation to ensure stable and reliable high-speed labeling;

4. Equipped with a 750W high-power, high torque inertia feeding motor, the marking speed can reach 100 meters per minute;

5. Adopting 8 sets of 400w small inertia servo motors, communicating with the controller Ether CAT to ensure fast response of the servo;

6. By using servo positioning, the rotation trajectory of the bottle can be freely set. If there is a mismatch between the bottle speed and direction during the production process, it can be adjusted at any time;

7. Due to the use of servo drive, the noise is low. The wear and tear is also smaller than that of gear transmission in traditional mechanical camshafts;

8. Changing bottle types is fast and stable, making it easy to add and adjust round, square, and small bottles;

9. The accuracy of the starting position is good. Due to the lack of transmission clearance in servo positioning, the starting position accuracy is ± 1mm under the premise of stable bottle size. The accuracy of the starting position will affect the position of the label pattern on the bottle body. And the servo positioning can also freely change the starting position;

10. Due to the use of high-speed bus servo positioning, the response speed is fast and there is no cam impact.

TECHNICAL PARAMETER